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  1. Hardware
  2. Retro

Modder designs an ultra premium PSP shell from the ground up that puts my handheld plans to shame

News
By Phil Hayton
Published 12 May 2026

My pink PSP could never.

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Hands holding custom brass and acrylic PSP handheld.
(Image credit: Polymat)
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I've been meaning to get around to some basic PSP mods for a while, but one of my favorite modders basically just remade the retro handheld. Rather than simply buying a cheap replacement shell or swapping in an IPS display, YouTuber Polymatt has designed and manufactured the portable's body using brass and acrylic from scratch.

As with all of Polymatt's videos, this PSP project is all about the journey rather than the finished product. The video details what the modder admits is a project that doesn't have a specific end goal in mind, with the only ambition being to "elevate" the gaming handheld with a shell that "really does the design justice."

In this instance, that means gifting the PSP an acrylic front and back shell alongside a brass CNC-milled core. Polymatt describes the process of tearing down the mid-2000s handheld as an "archeological dig", which is something I really relate to as a retro console modder. It's a reference to the design philosophies that inevitably dictated how systems came to be and the minds making the gadgets.

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You might now be itching to make your own PSP shell, but I honestly don't think even console modding enthusiasts will be taking on this project. Polymatt's self-described "rabbit hole" involves using high-tech 3D scanners, spraying the original parts with slow-evaporating "scanning spray" to make them a white, camera-friendly color, then modelling the shell before testing fitting using 3D printed prototypes.

To cap that all off, the modder then machines blocks of brass and mills acrylic to make the final parts, which come with lots of sanding and detail work. The process looks therapeutic, but it requires far more skill and patience than just popping the innards in a new plastic shell. In the middle of all that, Polymatt even designs his own USB-C mod board that replaces Sony's old barrel jack, something I haven't even considered yet.

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The end result is a PSP that looks like a high-end fashion brand handheld that skirts the line between elegance and Steampunk vibes. Polymatt confesses that he made a few boo-boos, though, like somehow forgetting to mill out the shoulder button spaces and accidentally blocking the power switch with the new USB-C mod. Nevertheless, this custom body is basically a work of art, and is an example of what's possible in terms of reviving and revamping our beloved old gadgets.

Image 1 of 3
Brass and acrylic PSP with power connected and XrossMediaBar displayed.
(Image credit: Polymat)
Close up of Brass and acrylic PSP thumbstick and edges.
(Image credit: Polymat)
Brass and acrylic PSP sitting on woodgrain desk.
(Image credit: Polymat)
Image 1 of 3

View Original

Brass and acrylic PSP with power connected and XrossMediaBar displayed.
Image 2 of 3

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Close up of Brass and acrylic PSP thumbstick and edges.
Image 3 of 3

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Brass and acrylic PSP sitting on woodgrain desk.

I'll be sharing my own PSP project soon, and that will focus on adding simpler IPS screen mods to my pink handheld. If you've got any requests ahead of that, or thoughts about new parts in general, let me know, and I'll look into them. Just note that I won't be modelling my own shell, I'll leave that to talented folks like Polymatt.

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Phil Hayton
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Hardware Editor

Phil is the Hardware Editor at GamesRadar+ who specializes in retro console setups, choosing the latest gaming handhelds, and navigating the choppy seas of using modern-day PC hardware. In the past, they have covered everything from retro gaming history to the latest gaming news, in-depth features, and tech advice for publications like TechRadar, The Daily Star, the BBC, PCGamesN, and Den of Geek. In their spare time, they pour hours into fixing old consoles, modding Game Boys, exploring ways to get the most out of the Steam Deck, and blasting old CRT TV visuals into their eye sockets.

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